On cost-effective reuse of components in the design of complex reconfigurable systems

Design strategies that benefit from the reuse of system components can reduce costs while maintaining or increasing dependability—we use the term dependability to tie together reliability and availability. D3H2 (aDaptive Dependable Design for systems with Homogeneous and Heterogeneous redundancies) is a methodology that supports the design of complex systems with a focus on reconfiguration and component reuse. D3H2 systematizes the identification of heterogeneous redundancies and optimizes the design of fault detection and reconfiguration mechanisms, by enabling the analysis of design alternatives with respect to dependability and cost. In this paper, we extend D3H2 for application to repairable systems. The method is extended with analysis capabilities allowing dependability assessment of complex reconfigurable systems. Analysed scenarios include time-dependencies between failure events and the corresponding reconfiguration actions. We demonstrate how D3H2 can support decisions about fault detection and reconfiguration that seek to improve dependability while reducing costs via application to a realistic railway case study

Supporting group maintenance through prognostics-enhanced dynamic dependability prediction

Condition-based maintenance strategies adapt maintenance planning through the integration of online condition monitoring of assets. The accuracy and cost-effectiveness of these strategies can be improved by integrating prognostics predictions and grouping maintenance actions respectively. In complex industrial systems, however, effective condition-based maintenance is intricate. Such systems are comprised of repairable assets which can fail in different ways, with various effects, and typically governed by dynamics which include time-dependent and conditional events. In this context, system reliability prediction is complex and effective maintenance planning is virtually impossible prior to system deployment and hard even in the case of condition-based maintenance. Addressing these issues, this paper presents an online system maintenance method that takes into account the system dynamics. The method employs an online predictive diagnosis algorithm to distinguish between critical and non-critical assets. A prognostics-updated method for predicting the system health is then employed to yield well-informed, more accurate, condition-based suggestions for the maintenance of critical assets and for the group-based reactive repair of non-critical assets. The cost-effectiveness of the approach is discussed in a case study from the power industry

A cost-benefit approach for the evaluation of prognostics-updated maintenance strategies in complex dynamic systems

The implementation of maintenance strategies which integrate online condition data has the potential to increase availability and reduce maintenance costs. Prognostics techniques enable the implementation of these strategies through up-to-date remaining useful life estimations. However, a cost-benefit assessment is necessary to verify the scale of potential benefits of condition-based maintenance strategies and prognostics for a given application. The majority of prognostics applications focus on the evaluation of a specific failure mode of an asset. However, industrial systems are comprised of different assets with multiple failure modes, which in turn, work in cooperation to perform a system level function. Besides, these systems include time-dependent events and conditional triggering events which cause further effects on the system. In this context not only are the system-level prognostics predictions challenging, but also the cost-benefit analysis of condition-based maintenance policies. In this work we combine asset prognostics predictions with temporal logic so as to obtain an up-to-date system level health estimation. We use asset level and system level prognostics estimations to evaluate the cost-effectiveness of alternative maintenance policies. The application of the proposed approach enables the adoption of conscious trade-off decisions between alternative maintenance strategies for complex systems. The benefits of the proposed approach are discussed with a case study from the power industry

Prognostics and health management oriented data analytics suite for transformer health monitoring

Condition monitoring of power transformers is crucial for the reliable and cost-effective operation of the power grid. The unexpected failure of a transformer can lead to different consequences ranging from a lack of export capability, with the corresponding economic penalties, to catastrophic failure, with the associated health, safety, and economic effects. With the advance of machine learning techniques, it is possible to enhance traditional transformer health monitoring techniques with data-driven and expert-based prognostics and health management (PHM) applications. Accordingly, this paper reviews the experience of the authors in the implementation of machine learning methods for transformer condition monitoring

Intraclass image augmentation for defect detection using generative adversarial neural networks

Surface defect identification based on computer vision algorithms often leads to inadequate generalization ability due to large intraclass variation. Diversity in lighting conditions, noise components, defect size, shape, and position make the problem challenging. To solve the problem, this paper develops a pixel-level image augmentation method that is based on image-to-image translation with generative adversarial neural networks (GANs) conditioned on fine-grained labels. The GAN model proposed in this work, referred to as Magna-Defect-GAN, is capable of taking control of the image generation process and producing image samples that are highly realistic in terms of variations. Firstly, the surface defect dataset based on the magnetic particle inspection (MPI) method is acquired in a controlled environment. Then, the Magna-Defect-GAN model is trained, and new synthetic image samples with large intraclass variations are generated. These synthetic image samples artificially inflate the training dataset size in terms of intraclass diversity. Finally, the enlarged dataset is used to train a defect identification model. Experimental results demonstrate that the Magna-Defect-GAN model can generate realistic and high-resolution surface defect images up to the resolution of 512 × 512 in a controlled manner. We also show that this augmentation method can boost accuracy and be easily adapted to any other surface defect identification models

Prognostics and health management oriented data analytics suite for transformer health monitoring

Condition monitoring of power transformers is crucial for the reliable and cost-effective operation of the power grid. The unexpected failure of a transformer can lead to different consequences ranging from a lack of export capability, with the corresponding economic penalties, to catastrophic failure, with the associated health, safety, and economic effects. With the advance of machine learning techniques, it is possible to enhance traditional transformer health monitoring techniques with data-driven and expert-based prognostics and health management (PHM) applications. Accordingly, this paper reviews the experience of the authors in the implementation of machine learning methods for transformer condition monitoring

Supporting group maintenance through prognostics-enhanced dynamic dependability prediction

Condition-based maintenance strategies adapt maintenance planning through the integration of online condition monitoring of assets. The accuracy and cost-effectiveness of these strategies can be improved by integrating prognostics predictions and grouping maintenance actions respectively. In complex industrial systems, however, effective condition-based maintenance is intricate. Such systems are comprised of repairable assets which can fail in different ways, with various effects, and typically governed by dynamics which include time-dependent and conditional events. In this context, system reliability prediction is complex and effective maintenance planning is virtually impossible prior to system deployment and hard even in the case of condition-based maintenance. Addressing these issues, this paper presents an online system maintenance method that takes into account the system dynamics. The method employs an online predictive diagnosis algorithm to distinguish between critical and non-critical assets. A prognostics-updated method for predicting the system health is then employed to yield well-informed, more accurate, condition-based suggestions for the maintenance of critical assets and for the group-based reactive repair of non-critical assets. The cost-effectiveness of the approach is discussed in a case study from the power industry

Uncertainty analysis of two gas measurement DGA ratios for improved diagnostics applications

This paper formulates the exact analytical probability density function (PDF) for the ratio of two independent dissolved gas analysis (DGA) measurements that include individual gas measurement errors. It is demonstrated that for small DGA gas measurement errors, the correct two-gas ratio PDF approaches a conventional Gaussian distribution. As the measurement accuracy decreases, the ratio PDF becomes non-Gaussian with the maximum likelihood value of the PDF deviating from the true underlying value. For larger errors, the maximum likelihood estimate of the gas ratio deviates significantly from presumed Gaussian statistics. A method for de-biasing measured gas ratio values is presented and a simple application is used to demonstrate the proposed approach

A classical description of subnanometer resolution by atomic features in metallic structures

Recent experiments have evidenced sub-nanometer resolution in plasmonic-enhanced probe spectroscopy. Such a high resolution cannot be simply explained using the commonly considered radii of metallic nanoparticles on plasmonic probes. In this contribution the effects of defects as small as a single atom found on spherical plasmonic particles acting as probing tips are investigated in connection with the spatial resolution provided. The presence of abundant edge and corner sites with atomic scale dimensions in crystalline metallic nanoparticles is evident from transmission electron microscopy (TEM) images. Electrodynamic calculations based on the Finite Element Method (FEM) are implemented to reveal the impact of the presence of such atomic features in probing tips on the lateral spatial resolution and field localization. Our analysis is developed for three different configurations, and under resonant and non-resonant illumination conditions, respectively. Based on this analysis, the limits of field enhancement, lateral resolution and field confinement in plasmon-enhanced spectroscopy and microscopy are inferred, reaching values below 1 nanometer for reasonable atomic sizes

Improved power transformer condition monitoring under uncertainty through soft computing and probabilistic health index

Condition monitoring of power transformers is crucial for the reliable and cost-effective operation of the power grid. The health index (HI) formulation is a pragmatic approach to combine multiple information sources and generate a consistent health state indicator for asset management planning. Generally, existing transformer HI methods are based on expert knowledge or data-driven models of specific transformer subsystems. However, the effect of uncertainty is not considered when integrating expert knowledge and data-driven models for the system-levelHI estimation. With the increased dynamic and non-deterministic engineering problems, the sources of uncertainty are increasing across power and energy applications, e.g. electric vehicles with new dynamic loads or nuclear power plants with de-energized periods, and transformer health assessment under uncertainty is becoming critical for accurate condition monitoring. In this context, this paper presents a novel soft computing driven probabilistic HI framework for transformer health monitoring. The approach encapsulates data analytics and expert knowledge along with different sources of uncertainty and infers a transformer HI value with confidence intervals for decision-making under uncertainty. Using real data from a nuclear power plant, the proposed framework is compared with traditional HI implementations and results confirm the validity of the approach for transformer health assessment